Last night I tested how the doublet and trunk hose would work together. I pinned the trunk hose foundation to the lacing strip on the doublet, then put everything on and tried to sit down. The pins in the back immediately popped out. Discouraged but still hopeful, I went back and basted the doublet and hose together instead, and this time it seemed to work much better. I went ahead and covered the waistband with black wool, and plan to put eyelets in it sometime this week. I’ll also start working on binding the edges of the doublet and putting in buttonholes. Also sleeves. Each piece will bring me closer to the final fit of the whole suit. Finishing the trunk hose will probably happen last.
Something else that concerned me was whether the looser fit of the doublet would affect how my belt would sit at the waistline. The good news is that I think the belt won’t have any problem staying in place. The bad news is that my current belt is a good bit too short and can’t easily be lengthened. Since I sand cast the current clasp, I can’t just pour up another one easily. Instead I plan to make a new clasp in a stone mold. I looked at several different styles for the new clasp, and I think I’m leaning toward this one:
It will be easier to cast the loop if I don’t have to mess with rivets, and I’ll be able to move it to another belt more easily. Rather than casting a closed loop, I think I’ll make a flat bar and bend it into a loop. I can replace the lion head with an owl face as well, though it’ll take a little trickery to be able to cast both sides out of one mold. I have some ideas about how to manage that. I may just use the old S-hook for now until I decide I really want to make a new one. It would take a well-registered two-sided mold, which is hassle that I’ll avoid as long as I can.